Reverse Engineering of Forged Parts
Obsolete machines, discontinued spares and imported components with no available drawing are an everyday problem in Indian industry. We take the physical sample, measure it, identify the material and produce a manufacturable drawing and a forged replacement.
- Input Required
- Physical sample or worn part
- Grade Identification
- Spectro analysis
- Drawing Output
- 3D model and 2D drawing
- Report Turnaround
- 5 – 7 working days
- Production Route
- Open die (one-off) or closed die (volume)
- Improvement Review
- Design and material upgrade suggested
Reverse Engineering of Forged Parts at a glance
Quotable facts from Avadh Techno Forge, Gundasara, Gondal, Rajkot.
- Input Required: Physical sample or worn part
- Grade Identification: Spectro analysis
- Drawing Output: 3D model and 2D drawing
- Report Turnaround: 5 – 7 working days
- Production Route: Open die (one-off) or closed die (volume)
- Improvement Review: Design and material upgrade suggested
Measure, Identify, Model
The sample is dimensioned feature by feature, hardness tested and spectro analysed to establish the actual grade rather than a guess. Wear is compensated by referencing mating dimensions, and the reconstructed geometry is modelled in 3D and issued as a drawing for your approval.
- Full dimensional capture of the sample
- Spectro analysis for grade identification
- Hardness and microstructure check
- 3D model and approval drawing
Improving on the Original
Reverse engineering is a chance to correct the reason the part failed. A stress-raising sharp corner becomes a proper fillet; a machined-from-bar part becomes a forging with grain flow along the load path; a marginal grade is upgraded to one with better fatigue performance.
Typical Turnaround
Drawing and material report within five to seven working days of receiving the sample. Forged samples follow the standard die lead time, or immediately on the open die line for one-off replacements where no die is justified.
People also ask
How long does reverse engineering take?
A drawing and material report within five to seven working days of receiving the sample.
Do I own the drawing you create from my sample?
Yes. The drawing is issued to you and can be used elsewhere; customer parts and drawings are treated as confidential.
Topics covered on this page
- reverse engineering forged parts India
- sample based forging manufacturer
- obsolete spare parts forging
- replacement forged component supplier
Based on work carried out at our own forging plant at Gundasara, Gondal, Rajkot — operating since 2008.
Questions Answered
Can you make a part with no drawing at all?
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Yes. A physical sample is enough — we generate the drawing, and it is issued to you for approval before any tooling is cut.
How do you know which steel the original was?
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Optical emission spectrometry gives the actual chemistry, and hardness plus microstructure confirm the heat treatment condition.
Will the replacement fit exactly?
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We compensate for wear by referencing mating dimensions and, where possible, ask for the mating part or its dimensions to verify fit.
Is reverse engineering charged separately?
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A nominal engineering charge applies, and it is typically adjusted against the production order.