Renewable Energy Forging
Renewable energy hardware is expected to run for twenty years with minimal maintenance, often on a tower or in a desert. Forged components are specified because that service life is a fatigue problem, and fatigue is what forging solves.
- Ring Diameter
- Up to 1,200 mm
- Weight Range
- 1 kg – 500 kg
- Materials
- 42CrMo4, EN19, EN24, stainless
- NDT
- 100% UT on critical parts
- Design Life
- 20+ years
- Applications
- Wind turbines, solar trackers
Renewable Energy Forging at a glance
Quotable facts from Avadh Techno Forge, Gundasara, Gondal, Rajkot.
- Ring Diameter: Up to 1,200 mm
- Weight Range: 1 kg – 500 kg
- Materials: 42CrMo4, EN19, EN24, stainless
- NDT: 100% UT on critical parts
- Design Life: 20+ years
- Applications: Wind turbines, solar trackers
Twenty-Year Fatigue Life
A turbine main shaft experiences load reversals with every rotation for two decades. Design is entirely governed by the endurance limit, and forged grain flow with verified internal soundness is what makes that limit dependable.
- Designed to endurance limit
- 100% ultrasonic examination
- Continuous grain flow
- Corrosion-protected for exposure
Access Cost Drives Reliability
Replacing a component 80 metres up a tower requires a crane and a shutdown. The economic case for a higher-integrity forged part is overwhelming once access cost enters the calculation.
Parts We Supply
Tower flange segments, main shaft components, slew ring and bearing race blanks, pitch and yaw system parts, high-tensile fasteners, and solar tracker shafts, brackets and mounting hardware.
Topics covered on this page
- wind turbine forging India
- renewable energy forged components
- solar tracker forging supplier
- wind energy forging manufacturer
Based on work carried out at our own forging plant at Gundasara, Gondal, Rajkot — operating since 2008.
Questions Answered
Do you supply wind turbine components?
+
Yes, tower flange segments, shaft components, slew ring blanks and pitch and yaw hardware.
What ring sizes can you roll for slew bearings?
+
Up to 1,200 mm outside diameter as seamless rolled rings.
Is 100% ultrasonic testing available?
+
Yes, and it is standard practice on fatigue-critical renewable energy components.
Do you supply solar tracker hardware?
+
Yes, tracker shafts, brackets, mounting hardware and fasteners with corrosion protection suited to desert or coastal sites.